Interiors and Coverings

Project name: Vaka Roof
Materials used: Serge Ferrari 502S, Velcro Hook & Loop, Webbing
Materials Supplied By: QCD Ltd, Other

What did the client request?

This commercial Vaka roof was manufactured in New Zealand and installed in the Cook Islands, showcases the fusion of innovation and tradition. The 180 sqm roof features a double convex form—paying homage to a traditional vaka while  introducing a bold, modern aesthetic. We went with a traditional method of lashing the roof on as it needed to be easily  removed in cyclones. Precision was critical, with all fabrication completed prior to shipping due to the remote location. The roof’s complex form was achieved using high frequency welding techniques to ensure both durability and visual continuity.

What makes this project unique?

This project was a unique and rewarding challenge for our team – unlike anything we had undertaken before. As the largest structure we’ve ever covered, it pushed us to think creatively and operate at scale. Traveling to Aitutaki multiple times to  complete the installation added to the experience, offering a refreshing change of environment and a deeper connection to  the cultural and natural context of the build.